Sorting Machine

Key features

  • Can sort papers of different sizes, materials and shapes, as well as already-sorted paper.
  • Capable of sorting a variety of papers in small lots.
  • Low cost, easy maintenance and uses less space compared to large sorting machines.
  • Various operations/controls (including multiple-bin operations) are possible, based on the user’s needs.
Key features

What is “Collating” and “Sorting”?

“Collating / sorting” refers to the process of picking sheets of paper from several different stacks of paper, and bundling them into a set. By using our machines, clients can dramatically shorten the time it takes, while improving accuracy, compared to manual work.

Folded paper

Our sorting machines can also sort the following types of folded paper.

  • Half fold / 4-page

  • Letter fold / barrel fold / tri fold

  • 6-page accordion

  • 8-page parallel / double parallel

Applications

Calendars

Sorting calendars (with covers) using 13 bins is easy, when using a sorter with 19 or more bins.

News and solutions

Link to video

Calendars

NCR (Non Carbon Paper) / CCP (Carbonless Copy Paper)

Capable of sorting NCR / CCP, used for receipts etc., without damaging them.

News and solutions

Link to video

NCR (Non Carbon Paper) / CCP (Carbonless Copy Paper)

Flyers, leaflets, advertisement brochures

Capable of sorting flyers, leaflets, advertisement brochures etc. of different sizes (A5〜A3), materials and forms (folded once, folded twice) into one set.

Flyers, leaflets, advertisement brochures

Catalogues

Can sort catalogues with samples attached to them (e.g. curtain fabric).

Catalogues

Inquiries

We will respond flexibly and promptly to various paper sorting needs. Please send us a sample, and we will test whether our product can process it, and get back to you. Please feel free to contact us.

Link to inquiry form

Examples of our machines in use

Case 1:Singapore

Client sector:Printing company
Product:2100TZ-SC / sorting machine
Application:Sorting of Non Carbon Papers

Click here for more information

Case 2:China

Client sector:Printing company
Product:2100TZ-SC / sorting machine
Application:Sorting of booklet and sticker

Click here for more information

Line-up

TZ-SC
Flagship
TZ-SN
Basic model
(integrated with lifter)
TZ-SH
Basic model
No. of bins 25,23,21 25,23,21 25,23,21,19,11
Paper aligning function
Integrated with lifter
Multiple-feed prevention bar
Multiple-feed prevention sheet
Multiple-feed detection sensor Optional Optional Optional

Functions

Paper aligning function (TZ-SC)

The aligning function, which aligns the sorted material (flyers, etc.), allows users to move to the next step efficiently and with precision.

Paper aligning function (TZ-SC)_1
Paper aligning function (TZ-SC)_2

Lifter-integrated model (TZ-SC、TZ-SN)

Has a lifter integrated in the machine, which lifts the sorted material to hip height.
By automatically lifting up the sorted material to hip height after sorting, significantly eases the burden on the operator’s back/hip, as well as improving productivity.

Lifter-integrated model (TZ-SC、TZ-SN)

Multiple-feed prevention bar

Pressio’s original technology to prevent unintended multiple feeds (1) (Standard feature in all models).

This is Pressio’s original technology, to prevent multiple feeds. We innovated the multiple feed prevention mechanism, which used to rely on pins, and used the “multiple feed prevention bar” shown on the right to push the paper from above and prevent multiple feeds.

Multiple-feed prevention bar

Multiple-feed prevention sheet

Pressio’s original technology to prevent unintended multiple feeds (2) (Standard feature in all models).

The multiple-feed prevention sheet can be easily placed/removed from the machine, and can be used by operators who are not accustomed to sorting machines.

Multiple-feed detection sensor (optional)

For the unlikely event of a multiple feed occurring.

The machine will immediately stop when a multiple-feed is detected. The operator can resume operations once the multiple-fed paper is found, based on the error message shown on the monitor. This helps avoid having to remove the multiple-fed paper afterwards, which can be burdensome.

※ The multiple-feed prevention and detection functions do not guarantee complete accuracy.

Specifications

TZ-SC /TZ-SN TZ-SH
Product name 2500TZ-SC/SN 2300TZ-SC/SN 2100TZ-SC/SN 2500TZ-SH 2300TZ-SH 2100TZ-SH 1900TZ-SH 1100TZ-SH
Number of binds 25 23 21 25 23 21 19 11
Processing speed 5,700 to 8,400 sets / hour
Operation Monitor 8 inch monitor (touchscreen)
Size of paper that can be processed Post card (90mm x 107mm) to A3 size (297mm x 420mm)
Dimensions (mm) H 2,127 2,002 1,877 2,127 2,002 1,877 1,752 1,877
W 1,195 980 955
D 1,405 1,270 1,139
Weight (kg) 510 480 450 460 430 400 370 300
Power source AC 100V 50/60Hz
Electricity usage (w) Main unit 1,125 1,050 975 1,000 1,000 950 900 400
lifter 300 300 300 --- --- --- --- ---

FAQ

Q1:
Can sorting machines be operated by operators without much experience? Is technical knowledge/experience required?

A1:

There is no need for technical knowledge or experience. When installing our machines, Pressio or Pressio’s distributor conducts training which lasts around 3 days, giving clients’ operators knowledge about almost all the functions and operations of the sorting machine.

Link to Useful Information

Q2:
Is regular maintenance required?

A2:

Consumables such as the rubber rolls and chips need to be adjusted/replaced regularly. By signing up with our maintenance contract, either through Pressio or our distributor, clients gain access to regular maintenance, replacement of consumables, and responses to any unexpected events.

Q3:
What kind of consumables are necessary? How often do they need to be replaced?

A3:

The main consumables are the rubber rolls and chips.
We recommend rubber rolls to be replaced after 500,000 rotations.
Chips should be replaced with every 1-2 million rotations, but the extent of wear-and-tear depends on the quality/thickness of the paper sorted, so please consult us for more information.

Q4:
What kind of mechanism is used to sort the paper?

A4:

The friction between wide rubber rolls and chips is used. This is the result of more than 40 years of R&D, with the goal of stably sorting papers of various types and qualities.

Optional items

ACT-UP

Lifts up the automatically sorted material to hip height. Relieves the operator from back pains, as well as improving productivity.
It can be operated in conjunction with the sorting machine. By fully linking its operations with the sorting machine itself, the lifter will automatically lift the sorted material, and once the material is removed following the lift-up, the operations of the sorting machine are resumed automatically.

※ This product is an optional product for model TZ-SH. TZ-SC and TZ-SN already have a lifter integrated with the sorting machine.

ACT-UP

BT

Pressio’s BT is small in size, but can align papers speedily, thanks to its ability to generate large volumes of wind at high pressures.
By reinforcing the dust-prevention capabilities of the air outlet, high performance is maintained while minimizing breakdowns.

BT

Inquiries

We will respond flexibly and promptly to various paper sorting needs. Please send us a sample, and we will test whether our product can process it, and get back to you. Please feel free to contact us.

Link to inquiry form